Global Aerostructures Market Assessment, By Component [Wings, Fuselage, Nacelles and Pylons, Empennage], By Material [Composites, Alloys and Superalloy, Metals, Others], By Platform [Commercial Aircraft, Military Aircraft, Advanced Air Mobility], By Region, Opportunities and Forecast, 2018-2032F

The global aerostructures market is growing due to fleet expansion, lightweight materials, and advanced manufacturing. Innovations in composites, 3D printing, and automation enhance efficiency, durability, and sustainability, driving industry transformation.

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Global aerostructures market is projected to witness a CAGR of 6.12% during the forecast period 2025-2032, growing from USD 68.67 billion in 2024 to USD 110.44 billion in 2032. The aerostructures market is growing because of fleet modernization, lightweight materials, and advanced manufacturing processes. New advancements in composites and reusable materials, 3D printing, and automated processes increase efficiencies, durability, and sustainability, leading the industry toward transformation. Demand for air travel and regulatory requirements are driving emphasis on fuel-efficient designs and the use of eco-friendly materials. The market for fixed-wing and rotary-wing aircraft is growing as OEMs transition from traditional, upfront costs to more cost-effective production and design optimization. Aerospace technology is advancing in many areas, and the next generation of aerostructures will continue to drive the trends of the industry by improving performance, minimizing emissions and assuring that some benefits are long-term.

Report Attribute

Details

Base Year

2024

Forecast Period

2025-2032

Historical Period

2018-2023

Projected Growth Rate

CAGR of 6.12% between 2024 and 2032

Revenue Forecast in 2032

USD 110.44 billion

For instance, in April 2025, the fuselage of the single-engine Airbus H130 helicopters will be manufactured by Mahindra Group (Mahindra Aerostructures), with the first unit expected to be delivered by March 2027, thus giving a big boost to indigenous aerospace manufacturing activities in India.

Competitive Landscape and Strategic Positioning Enhance Market Growth

The expansion of the aerostructure sector reaches the limits of manufacturing. The competitive conditions and strategic positioning allow manufacturers the opportunity to enhance sustainability, durability, and efficiency. Organizations in this sector are targeting efforts towards automation, light-weight components, and advanced manufacturing processes to maximize output and position themselves as leaders in their respective fields. Organizations utilize partnerships, acquisitions, and [investment in] technology and innovation to establish their position in a growing marketplace. Aerospace marvels of the next generation, which ensure fuel savings, regulatory compliance, and ultimately lower [operational costs], continue to shape industry growth and development as aerospace technology continues to evolve.

For instance, in July 2024, General Electric Company (GE Aerospace) has signed a Memorandum of Understanding (MOU) with Turkish Aerospace and TUSAŞ Engine Industries Inc. (TEI) to evaluate and collaborate on integrating GE Aerospace’s F404 engine into new HÜRJET aircraft variants, an extension of the companies’ current relationship on the HÜRJET program. 

Strategic Industry Collaborations Fuel Market Expansion

The growing development of the aerostructures market is majorly aided by strategic industry alliances that give manufacturers opportunities to work on efficiency and sustainability and to adopt new technologies. In enhancing their production processes, development of materials, use of resources, and price competitiveness, manufacturers are entering cooperative partnerships and joint-venture agreements as well as technology-sharing contracts, regardless of their primary role in the product value chain. As the aerospace sector continues to thrive through technological advancement from one sector to another, such partnerships will influence the growth of the aerostructures market and sustain jobs and growth in the aerospace sector. Manufacturers can advance digital technology, sustainability strategies, and operational efficiency by pooling available intellectual and physical resources through partnerships. The future of the aerostructures market is collaborative innovation, equipped to offer optimal price capabilities and innovative aerostructure solutions.

For instance, in May 2025, Vertical Aerospace and Honeywell International, Inc. entered into a new long-term agreement that further strengthens their partnership and assumes a greater commitment on Honeywell’s part regarding the certification and production of Vertical’s eVTOL VX4.

Wing Structures Driving Aerostructures Market Growth

Wing structures drive growth in the aerostructures market as lightweight materials, aerodynamic efficiency, and fuel efficiency continue to improve. The evolution of aircraft designs is shifting from traditional wing designs to composite wings and high-lift configurations with integrated control surfaces to enhance performance. This sets the stage for deploying and innovating next-generation technologies for wings and wing designs, such as morphing wings and active flow control. As air traffic levels increase and sustainability initiatives emerge, wing-related advances keep the market moving forward and help aircraft design manufacturers set themselves apart from the competition.

For instance, in March 2025, RTX Corporation announced that it had signed three agreements with JetZero to supply key systems for the company’s full-scale blended wing body (BWB) aircraft demonstrator. Under the agreements, RTX Corporation (Collins Aerospace) will provide propulsion and structural components.

North America Dominates the Aerostructures Market

The market for aerostructures is on a considerable upswing, with the expansion of fleets, lighter materials, and newer manufacturing techniques. Innovations in composite materials, additive manufacturing, 3D printing, and the use of automation in design not only allow for "green" aerostructures and lead to more efficient, robust, and sustainable efficiencies within structures. Manufacturers' efforts to meet the rising demand for air travel and comply with regulations compel OEMs to produce fuel-efficient designs using appropriate manufacturing facilities and use eco-friendly materials. The market is growing both in fixed-wing and rotary-wing aircraft, where cost-effective production and optimized structural configurations provide opportunities to generate maximum value from investments in the new structures. Given the evolution of aerospace technology, the trends seen in the next gen aerostructures will continue, generating additional value based on extended performance, reduced emissions, and long-term operational benefits.

For instance, in December 2024, RTX Corporation signed a memorandum of understanding (MOU) with the Netherlands Aerospace Group (NAG), providing a strategic framework for collaboration on technology research and development. Under the MOU, Collins Aerospace will collaborate with Dutch aerospace companies and research institutions across the Netherlands to develop advanced technologies for sustainable aviation.

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Impact of U.S. Tariffs on Global Aerostructures Market

  • Costs Increasing: Tariffs on steel, aluminum, and aerospace components have increased our production costs.
  • Supply Chain Disruptions: Restrictions on the continued importation of materials create restrictions on production and delays in distribution.
  • Market Competition Problems: U.S. manufacturers are struggling to be competitive with the escalating global cost of manufacturing and the increased costs of materials.
  • Stifling Innovation: Tariffs on advanced composites and automation technologies will stifle innovation in our industry.

Report Scope

“Global Aerostructures Market Assessment, Opportunities and Forecast, 2018-2032F”, is a comprehensive report by Markets and Data, providing in-depth analysis and qualitative and quantitative assessment of the current state of global aerostructures market, industry dynamics, and challenges. The report includes market size, segmental shares, growth trends, opportunities, and forecasts between 2025 and 2032. Additionally, the report profiles the leading players in the industry, mentioning their respective market share, business models, competitive intelligence, etc.

Report Attribute

Details

Segments Covered

Components, Material, Platform

Regions Covered

North America, Europe, South America, Asia-Pacific, Middle East and Africa

Key Companies Profiled

Airbus SE, GKN plc, Leonardo S.p.A., Elbit Systems Ltd., Cyient Limited, Triumph Group, Inc., Spirit AeroSystems Inc., Saab Group, Bombardier Inc., The Boeing Company

Customization Scope

15% free report customization with purchase

Pricing and Purchase Options

Avail the customized purchase options to fulfill your precise research needs

Delivery Format

PDF and Excel through email (subject to the license purchased)

In the report, global aerostructures market has been segmented into the following categories: 

  • By Component
    • Wings
    • Fuselage
    • Nacelles and Pylons
    • Empennage
  • By Material
    • Composites
    • Alloys and Superalloy
    • Metals
    • Others
  • By Platform
    • Commercial Aircraft
    • Military Aircraft
    • Advanced Air Mobility
  • By Region
    • North America
    • Europe
    • Asia-Pacific
    • South America
    • Middle East and Africa

Key Players Landscape and Outlook

Key players in the aerostructures industry are concentrating on automation, sustainability, and advanced materials to increase durability and efficiency. To maximize output and satisfy changing aerospace needs, industry leaders make investments in 3D printing, AI-driven manufacturing, and lightweight composites. Fleet expansion, legal requirements, and technological breakthroughs drive the market's positive outlook. To ensure economical and dependable aircraft performance, innovations in fuel-efficient designs, modular aerostructures, and smart monitoring systems continue to influence industry trends.

For instance, in September 2023, Saab Group and The Boeing Company extended their partnership for the 787 Dreamliner program, reinforcing their collaboration on cargo door manufacturing. Saab has already supplied over 1,100 shipsets, showcasing its expertise in aerostructures for both military and commercial aircraft. The newly extended contract ensures continued innovation in composite materials and lightweight door systems.

Key Players Operating in the Global Aerostructures Market are:

  • Airbus SE
  • GKN plc
  • Leonardo S.p.A.
  • Elbit Systems Ltd.
  • Cyient Limited
  • Triumph Group, Inc.
  • Spirit AeroSystems Inc.
  • Saab Group
  • Bombardier Inc.
  • The Boeing Company

If you can't find what you're searching for or have any custom requirements for global aerostructures market, you may approach our team at info@marketsandata.com.

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