United States Software-Defined Manufacturing Market Assessment, By Solution [Software, Services], By Deployment Mode [Cloud, On-Premises], By Application [Predictive Maintenance, Quality Management, Supply Chain Optimization, Others] By End-User Industry [Transportation & Logistics, Manufacturing, Energy & Power, Oil & Gas, Others], By Region, Opportunities and Forecast, 2018-2032F

The United States software-defined manufacturing market is projected to witness a CAGR of 12.50% during the forecast period 2025- 2032F, growing from USD 62.61 billion in 2024 to USD 160.64 billion in 2032. The expansion of the U.S. manufacturing sector is propelling the software-defined manufacturing market, as industries increasingly adopt digital transformation strategies to boost efficiency and scalability.

Moreover, companies are shifting from traditional hardware-dependent processes to flexible, software-driven operations, inviting several investments in automation, AI-driven analytics, and cloud-based manufacturing solutions in the United States. Furthermore, as Industry 5.0 emphasizes human-machine collaboration, software-defined manufacturing is emerging as a critical component in modernizing factories, ensuring adaptability to evolving market demands and technological advancements.

Report Attribute	Details
Base Year of the Analysis	2024
Historical Period	2018-2023
Forecast Period	2025-2032F
Projected Growth Rate	CAGR of 12.50% between 2025 and 2032
Revenue Forecast in 2032	USD 160.64 billion

The manufacturing sector has been steadily expanding and contributing significantly to economic growth and job creation. In the last quarter of 2024, manufacturers added USD 2.94 trillion to the United States economy, accounting for 9.9% of the total value-added output. Additionally, as of April 2025, employment in the sector remains strong, with nearly 13 million workers surpassing pre-pandemic levels. Furthermore, investments in clean-tech manufacturing have increased, with over USD 31 billion allocated to new facilities last year, which generated approximately 27000 jobs within the country. Such growth in employment and investments is paving the way for higher adoption of automation, AI, and IoT in manufacturing, thereby driving the software-defined manufacturing market in the United States.

Additionally, the manufacturing sector in the United States has one of the highest economic multipliers, with every USD 1 spent leading to an overall impact of USD 2.64 on the economy. These indicators underscore the resilience of the sector and its growing emphasis on modernization, automation, and sustainability, further accelerating advancements in software-defined manufacturing (SDM) and digital transformation initiatives.

Growing Industry 4.0 & 5.0 Advancements are Driving the United States SDM Market

Enterprises in the United States are adopting software-defined manufacturing, as the rapid changes in Industry 4.0 and 5.0 are fueling their growth. With consumers’ preferences changing so rapidly, manufacturers are now challenged to make products faster and produce more variants. For example, smartphone manufacturers such as Apple and Samsung release multiple models with varying features, different screen sizes, camera capabilities, and even foldable designs, to keep up with shifting consumer demands.

Production processes now regularly include software-based features that not only improve flexibility but also boost the need for higher production speed. Yet, organizations deal with traditional systems, ineffective processes, and resistance to new ideas, which limit their use of smart manufacturing. To enable Industry 5.0’s transformations, data, software, automation, and humans skills must be integrated to address these challenges. With software-defined manufacturing, factories and supply chains leverage software applications to optimize resource utilization. At its best, software-defined manufacturing enables people and machines to collaborate intelligently, creating adaptable and advanced manufacturing environments powered by software. Therefore, it is anticipated that with the growing advancements in Industry 4.0 & 5.0, the software-defined manufacturing market in the United States will experience robust growth in the forecast period.

Rising Need for Greater Flexibility and Agility is Proliferating the United States SDM Market

The increasing demand for both flexibility and agility is pushing the expansion of software-defined manufacturing (SDM) in the United States. With industries undergoing rapid changes, difficulties in supply chains, and technical updates, many manufacturers are switching to software solutions to enhance their ability to respond quickly.

Software-defined manufacturing (SDM) enables manufacturers to rapidly adapt production processes, update designs, enhance workflows, and integrate AI-assisted automation. Currently, industries such as automotive and electronics require agility, as their products are constantly evolving, and custom options help them compete. Organizations are leveraging cloud platforms in manufacturing to simplify operations, scale efficiently, and respond quickly to changing demands.

Furthermore, resilience within the supply chain is important. Amid shifting political and market conditions, manufacturers are increasingly relying on data and predictive insights to reduce risks and improve efficiency. This rising demand for flexibility and agility is attracting significant investment across the market landscape. For instance, in March 2025, ABB Inc. unveiled its plan to invest USD 120 million in the U.S. manufacturing sector.

The Energy & Power Industry is Driving the Growth of the SDM Market in the United States

The growth of the software-defined manufacturing (SDM) market in the United States is being driven by the rapid growth of the energy & power end-user industry. With electricity demand rising from reshoring, AI adoption, and increasing electrification, manufacturers are turning to software solutions to enhance efficiency and support scalable growth.

Integrating AI and automation is now a main factor shaping the evolution of power generation and distribution. With smart grid technologies and predictive modelling playing a critical role in utilities, software-defined manufacturing (SDM) enables manufacturers to supervise and manage their energy usage in real time. As the world transitions to renewable energy, investments in digital infrastructure are increasing to ensure seamless integration across diverse energy systems and manufacturing operations.

Furthermore, risks from electrification in many industries, such as those involving EVs and automated production, are pushing organizations to choose SDM faster. Firms are leveraging data from the cloud and IoT to smooth workflows, lower downtime, and strengthen their supply chain defenses.

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Impact of U.S. Tariffs on Software-Defined Manufacturing (SDM) Market

Rising United States tariffs are adding costs to significant industrial hardware for software-defined manufacturing, making its adoption more difficult. Tariffs have disrupted global supply chains, delaying the delivery of goods to factories and prompting manufacturers to reconsider reliance on overseas suppliers. As a result, many firms are shifting operations closer to home, primarily relying on U.S.-based companies to protect their businesses and minimize tariff costs.  Moreover, this shift has encouraged factories to adopt cloud technologies, which rely less on imported equipment and are primarily driven by AI software to enhance production.

While tariffs are tough, they are encouraging manufacturers to support domestic innovation, modernize their technology, and become more flexible by using software, supporting software-defined manufacturing goals for modern U.S. manufacturing.

Report Scope

“United States Software-Defined Manufacturing Market Assessment, Opportunities, and Forecast, 2018-2032F” is a comprehensive report by Markets and Data, providing an in-depth analysis and qualitative and quantitative assessment of the current state of the United States software-defined manufacturing market, industry dynamics, and challenges. The report includes market size, segmental shares, growth trends, opportunities, and forecasts between 2025 and 2032F. Additionally, the report profiles the leading players in the industry, mentioning their respective market share, business models, competitive intelligence, etc.

Report Attribute	Details
Segments Covered	Solution, Deployment Mode, Application, End-User Industry
Regions Covered	Northeast, Midwest, West, South
Key Companies Profile	Machina Labs, Inc., Instrumental, Inc., Brightpick Inc., ANSYS, Inc., Cognex Corporation, Tulip Interfaces, Inc., Bright Machines, Inc., Rockwell Automation Inc., PTC Inc., Acumatica, Inc.
Customization Scope	15% free report customization with purchase
Pricing and Purchase Options	Avail the customized purchase options to fulfill your precise research needs
Delivery Format	PDF and Excel through email (subject to the license purchased)

In the report, the United States software-defined manufacturing market has been segmented into the following categories: 

• By Solution
  • Software
    • Manufacturing Execution Systems
    • Manufacturing Operations Management
    • AI & Analytics
    • Others
  • Services
    • Professional Services
    • Managed Services
  • By Deployment Mode
    • Cloud
    • On-Premises
  • By Application
    • Predictive Maintenance
    • Quality Management
    • Supply Chain Optimization
    • Others
  • By End-User Industry
    • Transportation & Logistics
    • Manufacturing
    • Energy & Power
    • Oil & Gas
    • Others
  • By Region
    • Northeast
    • Midwest
    • West
    • South

Key Players Landscape and Outlook

The United States software-defined manufacturing (SDM) market is highly fragmented, with multiple players competing across different segments. Also, the market is evolving rapidly, with several key players shaping its competitive landscape through various innovations, collaborations, and investments in advancing technology that supports the growth of software-defined manufacturing. Additionally, many players within the country are making significant steps towards building a strong manufacturing sector, which is anticipated to drive the demand for software-defined manufacturing.

For instance, in March 2025, Siemens AG unveiled its advanced manufacturing facilities for electrical products in Fort Worth, Texas, and Pomona, California. The company made a USD 285 million investment, which is expected to create over 900 skilled manufacturing jobs in the country. Similarly, in May 2025, PPG Industries, Inc. announced plans to invest USD 380 million in a new aerospace coatings and sealants manufacturing facility in Shelby, N.C. Construction on the 62-acre site,  featuring manufacturing and warehousing units, is scheduled to begin in October 2025 and be completed in the first half of 2027.

All these instances reflect the upcoming advancements in the United States manufacturing sector and are hence anticipated to drive the demand for software-defined manufacturing.

Key Players Operating in the United States Software-Defined Manufacturing Market are:

• Machina Labs, Inc.
• Instrumental, Inc.
• Brightpick Inc.
• ANSYS, Inc.
• Cognex Corporation
• Tulip Interfaces, Inc.
• Bright Machines, Inc.
• Rockwell Automation Inc.
• PTC Inc.
• Acumatica, Inc.

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